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Capability List

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DESIGN

Custom connectors
Custom cable
Custom overmolding and strain reliefs
Reverse engineering
Cable assembly and material selection
Custom components and assembly
Catheter handle design and internal PCB assemblies
Connector to device interface
PWB design
Equipment, tooling, and fixturing
CAD 3D modeling
Design Inputs and Design Outputs Development
Design for Manufacturability

MANUFACTURING

Precision Laser Ablation of Coils
Laser Marked Cables
Precision Laser Ablated Lead Bodies
Laser Etched Lead Bodies
Laser Welded Electrode Assemblies
Laser Drilled Tubes
Micro Cabling
Fine Wire Termination
Precision Laser Ablation of Wire
Precision Laser Ablation of Sensors
Ultrasound Cables
Laser Tube Marking
Laser Ablated Shafts
Laser Micro-Welded Sub-Assemblies

ISO Class 7 cleanroom assembly
Custom cable assembly
- Material cut, strip, shrink
- Crimping
- Soldering
- Potting and Gluing
- Welding
- Component/Connector Assembly
- TP Injection Molding
- Silicone Molding (LSR and Silicone Transfer)
Box Build and Electronics Assembly
Fiber Optics Assembly
Laser Marking
Testing: Electrical, Mechanical, Environmental
Product cleaning
Labeling
Packaging

Precision tube processing for medical devices, medical implants, stents, and surgical tools
Precision laser cutting metals, plastics, and ceramics
Precision laser metal welding (including hermetic sealing) for medical device assemblies
Precision laser drilling metals, plastics, and ceramics
Metal finishing
Tube bending for small components
Thermo processing

VALUE ADDED / VALUE ENGINEERING

Finished device packaging and sterilization services
Label design services and finished product label printing and application
Designing for steam autoclave and Sterrad sterilization methods
Design to meet EC-53 tribo-electric noise requirements
Drawing and specification development
Master Validation Plan development
Verification and validation testing
Mold tool design and fabrication
RoHS verification / certification and X-Ray Fluorescence testing
pFMEA and dFMEA development
Finite Element and Material Analysis
Moldflow Analysis
Human Factors Collaboration
Product Testing Services
- Environmental – Temp RH, Cycling, Thermal Shock
- Electrical properties characterization / investigation
- Autoclave cycling
- Bend and Flex Reliability
- Insertion / withdrawal connector reliability
- Tribo-electric (EC-53) low noise testing
- Low voltage signal performance (ECG)
- USB 2.0 / 3.0
- IPX 1,2,7 (Liquid Ingress)
- X-ray 2D / 3D service
- Mechanical testing – tensile, peel strength, etc.
- XRF Testing – RoHS screening
- Test fixture & Test method development

Metal Finishing
- Tumbling
- Micro-blasting
- Electro-polishing
Nitinol shape-setting and polishing
Chemical passivation
Acid cleaning
Metal and ceramic annealing
Heat treating
Oxide surface formation
Metal Deburring
Precision Inspection capabilities
Tooling design and manufacturing