Capability List

 

 

 

 

 

DESIGN
  • Custom connectors
  • Custom cable
  • Custom overmolding and strain reliefs
  • Reverse engineering
  • Cable assembly and material selection
  • Custom components and assembly
  • Catheter handle design and internal PCB assemblies
  • Connector to device interface
  • PWB design
  • Equipment, tooling, and fixturing
  • CAD 3D modeling
  • Design Inputs and Design Outputs Development
  • Design for Manufacturability

MANUFACTURING
  • Precision Laser Ablation of Coils
  • Laser Marked Cables
  • Precision Laser Ablated Lead Bodies
  • Laser Etched Lead Bodies
  • Laser Welded Electrode Assemblies
  • Laser Drilled Tubes
  • Micro Cabling
  • Fine Wire Termination
  • Precision Laser Ablation of Wire
  • Precision Laser Ablation of Sensors
  • Ultrasound Cables
  • Laser Tube Marking
  • Laser Ablated Shafts
  • Laser Micro-Welded Sub-Assemblies
  • ISO Class 7 cleanroom assembly
  • Custom cable assembly
    • Material cut, strip, shrink
    • Crimping
    • Soldering
    • Potting and Gluing
    • Welding
    • Component/Connector Assembly
    • TP Injection Molding
    • Silicone Molding (LSR and Silicone Transfer)
  • Box Build and Electronics Assembly
  • Fiber Optics Assembly
  • Laser Marking
  • Testing: Electrical, Mechanical, Environmental
  • Product cleaning
  • Labeling
  • Packaging
  • Precision tube processing for medical devices, medical implants, stents, and surgical tools
  • Precision laser cutting metals, plastics, and ceramics
  • Precision laser metal welding (including hermetic sealing) for medical device assemblies
  • Precision laser drilling metals, plastics, and ceramics
  • Metal finishing
  • Tube bending for small components
  • Thermo processing

VALUE ADDED / VALUE ENGINEERING
  • Finished device packaging and sterilization services
  • Label design services and finished product label printing and application
  • Designing for steam autoclave and Sterrad sterilization methods
  • Design to meet EC-53 tribo-electric noise requirements
  • Drawing and specification development
  • Master Validation Plan development
  • Verification and validation testing
  • Mold tool design and fabrication
  • RoHS verification / certification and X-Ray Fluorescence testing
  • pFMEA and dFMEA development
  • Finite Element and Material Analysis
  • Moldflow Analysis
  • Human Factors Collaboration
  • Product Testing Services
    • Environmental – Temp RH, Cycling, Thermal Shock
    • Electrical properties characterization / investigation
    • Autoclave cycling
    • Bend and Flex Reliability
    • Insertion / withdrawal connector reliability
    • Tribo-electric (EC-53) low noise testing
    • Low voltage signal performance (ECG)
    • USB 2.0 / 3.0
    • IPX 1,2,7 (Liquid Ingress)
    • X-ray 2D / 3D service
    • Mechanical testing – tensile, peel strength, etc.
    • XRF Testing – RoHS screening
    • Test fixture & Test method development
  • Metal Finishing
    • Tumbling
    • Micro-blasting
    • Electro-polishing
  • Nitinol shape-setting and polishing
  • Chemical passivation
  • Acid cleaning
  • Metal and ceramic annealing
  • Heat treating
  • Oxide surface formation
  • Metal Deburring
  • Precision Inspection capabilities
  • Tooling design and manufacturing